We are currently hiring for a leading client of ours in Industrial Automation: Job Title: Controls Engineer – PLC Programmer Department: Controls Engineer – Testing & Commissioning Location: Hosur Job Description: Role Responsibilities: Understand the design and receive the PDRN file from the Controls Design department. Examine the PDRN file, ensure all required documents are received, and prepare a MOM (Minutes of Meeting). Prepare offline programs (PLC/HMI, etc.) and have them ready before Power ON. Conduct offline testing for PLC, HMI, Servo, Printer, Load Cell, LVDT, etc., and create a Special Device Testing document. Coordinate with SCADA, Robot, and Vision teams to provide tags for offline programming. Perform Power ON, IO checks, and safety validation, and document the results. Execute a dry run (Manual/Step/Auto Mode without customer components), ensuring Poka Yoke, Cycle Time, Data Logging, Traceability, and key customer deliverables are achieved 100%. Troubleshoot pneumatic, hydraulic, PLC, servo, vision, robot, SCADA, and other control systems. Perform auto mode testing with components alongside the mechanical team. Prepare and share a pre-MQ1 checklist with the customer before their visit. Conduct MQ1 with the mechanical team and the customer, obtaining a signed-off MQ1 copy as per the timeline. Prepare and share RCA (Root Cause Analysis) reports and lesson-learned documents related to failures and repeated issues. Manage machine installation and commissioning at the site. Conduct MQ2 with the mechanical team and the customer, obtaining a signed-off MQ2 copy as per the timeline. Prepare the machine manual (including troubleshooting and HMI navigation) and submit it to the Controls Design Department. Handover the project to the After-Sales and Service Department after MQ2 sign-off. Provide team support and guidance. External Interfaces: Customers Suppliers Internal Interfaces: Controls Design & Electrical Assembly Team Mechanical Design & Mechanical Assembly Team Internal Programming, SCADA, Robot, and Vision Teams Purchase & Logistics Team Regional Service & Controls Team Job Requirements: Education: B.E./Diploma in Electrical and Electronics Engineering (EEE), Electronics & Instrumentation (E&I), or Mechatronics. Relevant Experience: 2-4 years of experience in machine building and automation. Technical Knowledge: Experience in machine testing and commissioning in automation. Expertise in troubleshooting for Special Purpose Machines (SPM). Knowledge of pneumatic, hydraulic, PLC, servo, vision, robot, SCADA, and other control systems. Understanding of electrical diagrams, product manuals, and machine manuals. Electrical controls design experience. Willingness to travel. Behavioral Skills: Learning attitude Analytical skills and problem-solving ability Team player with time management and critical thinking skills Strong interpersonal and influencing skills Good communication and presentation skills Positive attitude and adaptability Proactive and capable of team management and guidance Performance Measures: Quality: Error-free offline program completion. Zero open points at MQ1 and MQ2 completion. Deliver cost-effective turnkey solutions that meet customer needs and standards. Support team members in achieving customer satisfaction and delivering error-free machines during MQ1 and MQ2. Maintain a good reputation with the customer. Delivery: Complete all project activities as per the project milestone timeline. Provide quick solutions and faster responses during MQ1 and MQ2 to meet deadlines. Willingness to work in shifts to meet set targets. Support internal electrical, mechanical assembly, and testing teams. Ensure on-time delivery and customer delight during MQ1 and MQ2 processes.

Role:

Controls Engineer

Industry Type:

Industrial Automation

Employment Type:

Full-Time

Year of Experience:

3

Location:

Hosur