Position Title: Controls Engineer – PLC Programmer – Testing & Commissioning Location: Hosur Job Responsibilities: Understand the design and receive the PDRN file document from the Controls Design department. Examine the PDRN file and ensure all required documents are received for their intended purpose; prepare minutes of the meeting (MOM). Prepare offline programs (PLC/HMI, etc.) and have them ready before Power ON. Conduct offline testing (PLC/HMI/Servo/Printer/Load cell/LVDT, etc.) and prepare the Special Device Testing document. Coordinate with SCADA/ROBOT/VISION teams and provide necessary tags for offline program execution. Perform Power ON, carry out IO checks, and conduct safety validation with proper documentation. Execute a dry run in Manual, Step, and Auto Modes (without customer components) to ensure Poka yoke, Cycle time, Data logging, Traceability, and customer key deliverables are 100% achieved. Troubleshoot Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA, and other control systems. Perform Auto mode testing with components alongside the Mechanical team. Prepare the Pre-MQ1 checklist and share it with the customer prior to their visit. Conduct MQ1 with the mechanical team and the customer, and obtain a signed-off copy within the timeline. Prepare and share Root Cause Analysis (RCA) reports and lessons learned from failures and recurring issues. Oversee machine installation and commissioning at the site. Conduct MQ2 with the mechanical team and the customer, and get the MQ2 signed off within the specified timeline. Prepare the Machine Manual (Troubleshooting and HMI Navigation) and hand it over to the Controls Design department. Handover the project to the After Sales and Service department after the MQ2 sign-off. Provide support and guidance to the team throughout the project. Job Requirements: Education: B.E. / Diploma in Electrical and Electronics Engineering (EEE), Electronics and Instrumentation (E&I), or Mechatronics. Relevant Experience: 2-4 years of experience in Machine Building and Automation. Skills & Knowledge: Technical Skills: Knowledge of machine testing and commissioning in the automation field. Expertise in troubleshooting for Special Purpose Machines (SPMs). Proficient in working with Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA, and other control systems. Knowledge of electrical diagrams, product manuals, and machine manuals. Familiarity with Electrical Controls Design. On-time support to customers during the MQ1/MQ2 process. Willingness to travel for work-related tasks. Behavioural Skills: Strong learning attitude and analytical skills. Proficient in problem-solving and critical thinking. Team player with good time management and interpersonal skills. Effective communication and presentation abilities. Positive attitude with adaptability and proactivity. Leadership skills in team management and providing guidance to team members. Additional Responsibilities: Team competency mapping and ongoing guidance to the team.

Role:

Controls Engineer

Industry Type:

Automation

Employment Type:

Full-Time

Year of Experience:

3

Location:

Hosur